500–3000 kW · up to 300 °C · without high pressure
Full-cycle manufacturing — from incoming steel to the finished product.
Certified to TR CU 032/2013
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TANSU supplies the high-temperature organic heater (thermal oil boiler, hot oil heater) in the configuration needed for efficient and safe operation. The components come from carefully selected manufacturers, proven by thirty years of practice.
TR CU 032 certificate · Boiler passport · Operating manual with diagrams · Burner manual · Steel certificates · Independent laboratory report on the welded joints · Strength calculation.
The thermal oil circulates in a closed system: the pump drives it through the organic heat transfer fluid heater. The oil then gives up its heat through heat exchangers. High temperature is reached without high pressure in the system.
The heat transfer oil works at temperatures up to 300 °C at low pressure — without the risks and the requirements that apply to high-pressure steam systems.
Thermal oil does not freeze at sub-zero temperatures the way steam and water systems do, and it has high thermal inertia — the boiler reaches its operating duty quickly after a shutdown.
Very precise temperature control supplies heat to the most demanding processes — particularly sought after in petrochemicals.
At comparable capital cost a boiler house on thermal oil boilers needs less floor area than a steam one, and on low operating costs it pays back faster.
The standard sizes run from PTN-500 to PTN-3000 (output 500–3000 kW). Select a model to highlight its parameters. Boilers of other outputs are built to order — the configuration is defined by the questionnaire.
| Model | PTN-500 | PTN-1000 | PTN-1500 | PTN-2000 | PTN-2500 | PTN-3000 | |
|---|---|---|---|---|---|---|---|
| Heat output | kW | 500 | 1,000 | 1,500 | 2,000 | 2,500 | 3,000 |
| Oil inlet and outlet branch diameter | mm | 80 | 100 | 100 | 125 | 150 | 150 |
| Working pressure | MPa | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 |
| Oil quantity | l | 370 | 550 | 650 | 850 | 1,060 | 1,380 |
| Required pump delivery (oil flow) | m³/h | 25 | 40 | 72 | 80 | 120 | 130 |
| Maximum operating temperature | °C | 300 | 300 | 300 | 300 | 300 | 300 |
| Oil temperature at the heater inlet | °C | 260 | 260 | 260 | 260 | 260 | 260 |
| Inlet / outlet temperature difference | °C | 40 | 40 | 40 | 40 | 40 | 40 |
| Flue diameter | mm | 260 | 350 | 360 | 500 | 550 | 650 |
| Dimensions, mm | |||||||
| Length | mm | 2,390 | 3,900 | 4,200 | 4,320 | 5,200 | 5,200 |
| Width | mm | 1,390 | 1,970 | 2,020 | 2,240 | 2,270 | 2,400 |
| Height | mm | 1,325 | 1,930 | 1,930 | 2,150 | 2,250 | 2,740 |
| Boiler weight | kg | 1,950 | 4,250 | 4,750 | 5,700 | 6,800 | 7,200 |
Parameters are for reference and confirmed at order.
Our own technical control department checks every operation — from incoming steel inspection to final testing. The QC department reports directly to the head of the company.
Raw material and welds are checked by an independent laboratory: visual and measuring inspection (VT) reveals surface defects, ultrasonic testing (UT) — hidden defects inside the weld.
From steel cutting to hydraulic testing of the equipment at our own production base — full control of every operation.
The equipment is manufactured in strict accordance with TR CU 032. Inspection control is carried out annually, with independent specialists attending.
YouTube · 16:9
Quality control, laboratory inspection and the full manufacturing cycle — in one film about the plant.
Plant tour — Russian narration; English subtitles available via CC.
TANSU thermal oil boilers work where a high heat transfer fluid temperature is needed — but not pressurised steam.
…and any other process that needs a high temperature without high pressure — the boiler is selected for the duty from the questionnaire.
TANSU is an export-oriented plant: deliveries go to every CIS country, above all Kazakhstan and Russia. In 31 years of work more than 2000 boilers have been built for enterprises in the food, oil and gas, paper, construction and other industries. Below are some of the customers of recent years.
The products are certified and undergo annual independent inspection control. That guarantees consistent quality from batch to batch.
“On the safety of equipment operating under excess pressure”. The boilers are manufactured in strict accordance with the regulation and undergo annual independent inspection control.
EAEU certificate of conformity · TR CU 032
Certificate of Conformity TR CU 032/2013 — official document (Russian)
Fill in the short form — our engineers will calculate the configuration for your heat load and fuel.